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11/15/2010

Damage-tolerant Flight Controls Demonstrated
By Graham Warwick

 

 

Rockwell Collins has demonstrated its damage-tolerant flight controls can increase the safety of an in-production unmanned aircraft, with a series of flights on the U.S. Army’s AAI RQ-7 Shadow tactical UAV.

The damage-tolerance software was loaded onto the Shadow’s Rockwell Collins-supplied Athena flight-control computer and several flights were conducted to demonstrate safe recovery and landing after various flight control and engine failures, including losing part of the wing.

The flights completed Phase 3 of the U.S. Defense Advanced Research Projects Agency’s Damage Tolerance program. Under previous phases, Rockwell Collins demonstrated safe recovery and landing of a subscale F-18 model after damage including the inflight ejection of 60% of the right wing and 30% of the right horizontal and vertical tails.

In the Shadow trials, the UAV automatically recovered controlled flight and landed itself after both neutral and hard-over failures of ailerons, elevators and flaps, says David Vos, Rockwell’s director of control technologies and unmanned aircraft systems.

The outboard 20 in. of one wing—about 10% of its span —was blown off in flight and the UAV automatically recovered and landed, he says. Simulated engine failures and a complete shutdown were also conducted, and the aircraft recovered, selected a landing site and glided to a safe touchdown, Vos says.

“We took a production Shadow off the line, went out with new damage-tolerant flight-control laws and flew five or six flights in a few days, with no multi-month qualification program,” he says. “This was an important milestone. The next step is how we make this a standard solution.”

A 2004 study of Shadow accidents showed 50% were caused by failures on the aircraft, and in 2005 the Army launched a program to improve the reliability of the UAV’s engine. With damage-tolerant controls, Vos says, “When you do have an engine problem, the aircraft lands itself safely.”

The locations of suitable landing sites are loaded into the flight-control system before takeoff. “It always knows where the nearest safe landing site is, autonomously, even if you lose link with the aircraft,” he says.

If the engine fails, the system automatically selects the best landing site and plans a trajectory to the runway, Vos says, continuously calculating wind and maneuvers such as a spiral descent and crosswind de-crab before touchdown.

Although Darpa’s Damage Tolerance program is now complete, Vos says Rockwell Collins is continuing research into adding capabilities and functions to its flight-control software.

Photo credit: U.S. Army

 

 
 
 
 

8/24/2010
 
 
Rockwell's Radical Flight Controls To Go Operational
Posted by Bill Sweetman on 8/24/2010

 

Rockwell Collins showed the latest steps in its development of automatic control systems for UAVs and manned aircraft at the Association for Unmanned Vehicle Systems International show in Denver today - and confirmed that it has a contract to put its Automatic Supervisory Adaptive Control (ASAC) system on an operational UAV.

In 2008, Rockwell demonstrated that ASAC could recover a scale model of an F/A-18 Hornet after 60 per cent of one wing was blown off in flight. In more recent tests unveiled today, the same kind of model landed safely after losing both part of the wing and 30 per cent of the right-hand empennage, and landed - raggedly but intact - with 80 per cent of one wing gone. "Even we didn't think it would fly like that", remarked David Vos, senior director of Rockwell Collins Control Technologies.

 Vos says that the company is not able to identify its operational application but said that "all of you will know it when you see it, and it is a program of record." As with the Hornet model tests, extensive simulation work will be followed by subscale tests in which pieces will be removed from the aircraft.

Rockwell Collins also showed videos of the model Hornet performing aerobatics - not a hint of a future unmanned Blue Angels but a demonstration of techniques to allow the aircraft to recover from an upset event. ASAC has also been used to guide the aircraft to a dead-stick engine-out landing.

Survivability of the UAV - an increasing concern about some military planners, who worry that a future adversary will field defenses that render a Predator or Reaper unusable - is "part of the value proposition" for ASAC, Vos says. The ability to recover with major damage will make the UAV harder and more expensive to kill. Also, ASAC-type techniques could allow UAVs to be designed more simply, with fewer mechanical back-up systems.



click here to watch the video - Damage Tolerance Flight Test: 80% wing loss

 

 

5/1/09

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10/08

BVM-UAV develops wing failure mechanism and assists in vehicle demonstration.

Rockwell Collins Subscale F-18 (Damage Tolerance):

Rockwell Collins Successfully Controls and Lands Wing-Damaged UAV

Rockwell Collins | Jun 11, 2008

Reprinted with permission from Rockwell Collins.

CEDAR RAPIDS, Iowa: Rockwell Collins, through newly-acquired Athena Technologies, has completed a successful flight test of a significantly damaged unmanned F/A-18 subscale model air vehicle. The Defense Advanced Research Projects Agency (DARPA) sponsored the flight demonstrations held this spring at the Aberdeen Proving Grounds in Maryland.

During the first flight test, nearly half of the airplane’s right wing was ejected to simulate battle damage and in-flight failure. During the second flight, almost 60 percent of the airplane’s right wing was ejected. Upon ejecting the wing section during both flights, Rockwell Collins’ Automatic Supervisory Adaptive Control (ASAC) technology reacted to the airplane’s new vehicle configuration, automatically regained baseline performance, continued to fly the plane, and then autonomously landed it using internal Inertial Navigation System/Global Positioning System (INS/GPS) reference only.

The flight test campaign followed a similar successful DARPA sponsored demonstration in April 2007, during which an aileron was ejected in-flight from the unmanned subscale F/A-18.

“DARPA asked us to significantly increase the level of damage and risk in this latest flight test campaign to really put the Rockwell Collins controls technology through its paces,” said Mike Myers, vice president of Business Development for Rockwell Collins Government Systems. “We are pleased with the ability of our adaptive controls to instantly detect and react to the new vehicle configuration after loss of major sections of the wing. The ASAC controls technology enabled the airplane to continue to fly completely autonomously without a hitch and land without further damage.”

Damage tolerance is an enabling capability for increasing the mission reliability of UAVs operating in hazardous and high-threat environments. The technology provides for real-time autonomous accommodation of damage, followed by an adaptation process that alters the flight control system to compensate for the effects of the damage. During the flight test, Rockwell Collins demonstrated a capability that could be applicable to all military aircraft operating in combat environments and to commercial, business and general aviation for full flight automation and backup.
 

“This demonstration highlights the challenge and importance of autonomously controlling and landing an airplane that has sustained catastrophic damage or failure in flight,” said Dr. David Vos, senior director of Control Technologies at Rockwell Collins. “This powerful capability can save the military the expense of lost UAVs. When applied to both manned and unmanned aircraft, damage tolerance is a key technology that can facilitate the convergence of manned and unmanned aircraft in increasingly crowded controlled airspace; but more importantly, the solution can save lives.”

 

Please click the link below to see the F-18 in action!

http://www.rockwellcollins.com/news/video/damage-tolerance.html

images\Rockwell Collins\AthenaPreview18Apr2007.wmv

also,

http://www.youtube.com/watch?v=QJkIONTzbNM

 

 


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Last updated: 02/15/11.